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NC700x Light Bar...Handcrafted

Lord la la

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So I've gone on a farkling rampage and wanted to mount up some auxiliary lights, but didn't really care for the Honda light-bar. I decided to have a crack at fabbing up my own.

I decided to use the mounting points that the Honda unit would bolt into. These are two holes on a small triangular frame plate located beneath the headlight. I wasn't entirely sure however if these would provide adequate support for the bracket and light, so I wanted to add an extra level of support.

Piece A.
This piece bolts into the above mentioned Honda frame plate beneath the headlight. It extends forward approx 3 inches and then bends sharply upwards so that it passes between the bottom of the headlight and rear edge of the front headlight snout. It then bends down/forward to rest on top of the front headlight snout.

Piece B.
Next I shaped a bar to mount the lights on. This bar attaches to the bottom of Piece A.

Both Piece A and B were made from 1/8 inch aluminum. Piece A seems sturdy enough, but Piece B needed some beefing.

Piece C.
This is a steel flat that fits beneath and supports Piece B.

Sorry I didn't label the pieces in the below pics, but I think each piece will be identifiable.

Since this is a work in progress, the pieces are loosely bolted up.

Modifications will probably occur, and suggestions are welcome.

Below you can see Pieces A and B. Barely visible on A are two holes through which bolts pass and attach Piece A to the triangular frame plate.

7EC54F8F-6392-4F41-857B-82884025CF48-10214-000007B18987FFFB_zps83c0691d.jpg


Below is the entire assembly, A,B and C loosely bolted onto the NC7. Piece B may be shortened once I select the aux lights. Of course everything will be painted or powder coated black.

0D39752F-6A43-4F69-98AB-857C26CB6855-10214-000007B1858C7B89_zpsab79a35a.jpg


The below photo is taken facing upward. The two larger dark bolts pass through Piece A and attach it to the frame plate. The two smaller bolts pass through Piece C and B and attach them to Piece A. The arrow is pointing to the front of the bike.

34D781AD-3B1D-4C55-BCA6-0F515EBCD4CA-10214-000007B1876E7386_zps0501bc68.jpg


These are pieces of the materials I used.

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Ha! That's awesome :cool:

I have some aluminum sitting in my house, bought for just such purpose too! :D

Lane, Aren't you the guy that posted the thread with 87 uninstalled farkles. Your garage must be an absolute treasure trove. :)
 
Okay. Plan B here....

Instead of Piece A bending down and forward to rest on the headlight snout it will loop back over itself and over the frame rail which is directly beneath the headlight. It will still bolt into the two holes as before, but now it will be supported additionally as it rests on top of the frame.

Some pictures...

From the front, gone is the hideous piece which rested on the snout!

6DA16A76-317E-49E5-B68C-B518E737A759-10214-0000082B86E3B9F7_zpse3434a40.jpg


Below you can see how it will slip back over the frame. Looking carefully you can see the two bolt holes where it will bolt to the bottom of the frame plate.

5F8F7EC7-AA97-4E21-BB7C-6CEAF17F32A7-10214-0000082B8BD736F2_zpsb3bca2ab.jpg


Still some cutting and grinding to be done, but I think I'm on the right track now.

Comments and suggestions welcome.
 
Last edited:
Some progress made today. I've reinforced the plate to which the lights are attached and I think the mounting point is adequate. I'll be doing a few shakedown rides and evaluating everything.

We'll see....

FCEE4A6D-0A58-4804-884C-EC998D4B83CA-14820-00000CE470187D17_zpsbce07f03.jpg


5F5651CC-CCC3-4076-8DBA-0F113D50BD1B-14820-00000CE475E1DE6A_zpsb170cadc.jpg


E7A75CE0-67C6-4700-AB60-8A3FBCA4B8A9-14820-00000CE4729600E4_zpse9c33e8e.jpg


9F8A63A4-5EC7-47DB-928C-47CE88743C0F-14820-00000CE473B184FA_zps0adac763.jpg

I bet those light really brighten your route.
 
Today I painted everything black and did the mechanical installation. The wiring will wait until I've put a few miles on the bike to see if everything remains solid, which I anticipate. Speaking of the wiring, bear in mind that the kit was made for behemoth off-road trucks, so I'll have to cut out about 80% of the wiring harness.

Here is the (semi-final) installation...

These are the lights...

3748CEE3-7C21-404C-BA2D-5655EC44D709-14820-00000ECEFE9701B1_zps58c0f554.jpg


These are the parts after painting and prior to assembly...

94FA3E0A-CE14-4900-9A80-B332BB543866-14820-00000ECEFD74C96F_zps397ab1ca.jpg


Assembled and viewed from the bottom...

DB19C28B-E52E-496A-B667-335F5E54415D-14820-00000ECEFFA24CB9_zpsd24f22d8.jpg


Viewed from the top....

B3116632-6ADC-484C-9D22-D110DAE6DE8F-14820-00000ECF00DCECF8_zps8393d278.jpg


Installed...

C4362EAA-ACC8-4390-B7C2-BAF3D4BC9C90-14820-00000ECF0216EF70_zps30d427ab.jpg


Lights mounted, but still not connected...

12F496A4-A76A-439A-A800-F289D02D4D0E-14820-00000ECF056C1155_zpse09c8022.jpg
 
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